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THE DEVELOPMENT
OF CIP AUTOMATION
-A Pictorial Introduction to the Development of
CIP Technology-
For the Dairy Science, Food Science, or Food Engineering
Student
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Back to 1950-1960
Expansion to Other Industries (1960-1978)
By the late 60's CIP had
been applied to many brewing operations, and to wineries, for cleaning
both conventional processes and new installations
which used large stainless steel tanks and all-welded piping. The photo
at the left shows two VFD centrifugal pumps which served the dual function
of product transfer from any tank in the group of eleven to a central processing
area, and CIP solution return to a system as described in the previous
photo.
CIP was embraced by other
segments of the Food Industry in the late 60's and early 70's. The
batch type smokehouse used in the meat industry and shown
schematically at the right responded to the installation of spray devices
in a manner similar to that applied to spray dryers, and the soils were
easily removed by use of high concentrations of caustic, in very short
periods of time, hence enhancing the time available for production operations.
This type of smokehouse consisted of a large stainless steel room, with
a nonskid stainless steel floor pitched slightly to two drains, which via
air-operated valves connected to the CIP Return system, return flow motivation
being gravity b ut assisted by a return pump to drive solution through
a powered strainer to remove insoluble material. A multiplicity of sprays
were located in the smoke distribution pipe, and throughout the air heating
and distribution system above the smokehouse.
All of the dairy and food
products shown in the photo at the left were produced by processes designed
and installed with the support of the CIP Evangelist and associates prior
to the summer of 1976. Dairy products included fluid milk, cottage
cheese, sour cream, hard cheeses and ice cream from hundreds of American
dairies including aggressive and progressive independents, tha large dairy
corporations, and the grocery chains that processesd a substantial portion
of America's dairy products in their own facilities, to serve their supermarkets.
The nations food processors had embraced CIP as the means of cleaning and
automating that portion of their process that handled fluid or semi-fluid
products, including ice cream toppings, salad dressings and condiments,
infant formulas, meat sauces and smoked meat products, bread (continuous
dough processes) and the biscuits, caramel filling, and chocolate coatings
used in making candy.
During the 1974-1978 period several pharmaceutical processes used for
the production of IV Solutions were designed and installed to CIP design
standards. However, these processes were only rinsed and steamed
(SIP, or Steam-In-Place) initially and full application of CIP with chemicals
did not occur until the early 1980's.
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